The most important thing for a woodworker is to keep its tools in an excellent condition. The high-quality wood router can perform a lot of functions, such as shaping or cutting material and trimming. This powerful tool can give you different benefits and uses in various projects.

However, sometimes non-performing or non-functional router can cause some trouble and frustration. There are some reasons why your wood appliance isn’t working properly such as broken bit, power supply, belt or wood dust problems, or power issues. You can solve most of them without calling a repair technician.

In this article, we will write about most common problems and their solutions. You need to have some basic knowledge in order to find a quick fix to these issues.

Follow our instruction that will help you during the work process.

Keep reading to know more.

1. Endurance Problems

If your wood router suddenly breakdown in the middle of an important project, you need to know how to fix it quickly, without calling the service. Endurance issues can happen anytime, and you cannot predict it. But, you can avoid this kind of problem.

How to do that?


The best way to prevent it is choosing the high-quality wood router. Purchase this tool from a well-known brand that will maybe cost a little more, but you will use it for a long time. We know that these devices are expensive, but you will surely avoid unexpected breakdown problems.

2. Power Supply

The most common wood router issue is power supply problem, and that is the first thing you need to check when your machine isn’t working. From your wood device remove its power connection and test the socket one for the right power delivery. Try attaching it to any other appliance of daily use.

If it is working properly, it means there is no problem with supply.


With the screwdriver check fuse and plug. If something has damage, you should get the replacement for it and try to use the device again. Also, if you have a router that works on a battery, check connections and remove power source.

Use a voltmeter to test the battery and if it is necessary to replace with the new one. So, make sure to verify any source of power with your wood appliance before you move on the other possible issue area.

3. Electrical Motor

One of the common problems could be the electrical engine of your wood tool.


When your motor wears out with time, the next thing you need to do is replace the belt. To do it, follow the instructions carefully.

Also, one more problem that could prevent your router engine to start is lubrication.


To avoid this issue, add some oil to the to the motor at the right place that is marked on the wood appliance. After you have done it, try to start the wood device again.

4. Slipping Bit

There are examples where router bit can cause a problem. You will notice that if it continues slipping in the chuck in the middle of the using process. While the chucks still turn, you will realize that the bit stops.


If this problem happens, all you need to do is turn off the machine and tighten up the chuck. If that doesn’t work out, check to see does its key has been stripped or not. It can be the reason for a loose chuck.

In case you are using an old router table you might want to replace the chuck since its clamping mechanism is worn out or it no longer locks.

5. Broken Bit

When this piece is broken, it can harm your body or damage your wood creature. For example, it could cause a serious problem if it hits your eyes.


The best thing to do to avoid this issue is buying a high-quality router bit. For example, look for the one of a famous brand. Be sure, that you have installed it correctly, to avoid some additional problems.

When it does not fit properly, it will stop or break in the middle of the using process. Also, the important thing before you use it is to check the bits sharpness. Don’t forget to wear the protective gear while working with the wood machine.

6. Bit Depth

With the high-quality router table and the gauge provided on its side, you can set the bit depth. However, after some period the sawdust pile up the chuck that force the bits higher. It inserts into the gap of the appliances’ engine.

It can cause friction, that will heat up the device which will lead to abrasion. It will affect the duration of the wood machine, and cause a problem with setting up the required height when you are working on some project.


The best thing to use which will solve this problem is compressed air. It will eliminate the wood chips or sawdust. Use a screwdriver for the compacted sawdust to break it, and then blow it out.

Try to clean it on a regular basis to avoid this issue.

7. Inconsistent or Unstable Bit Speed

If you are experiencing bit speed inconsistency, make sure to check out the router belts. They may have worn out or may be loose. When you check them out, you may find they are cracked especially if the wood machine is older.


If this is the case, you need to replace them. Read a recommendation of a manufacturer so you can find a suitable replacement. If you still have the same problem call a certified repairman.


These are some common wood router issues that you may face and solve by yourself. Read this article and follow our instructions carefully so you can fix any of these problems. But, when you have some technical fault with the wood machine, these tips won’t help you.

If this happens, the best thing to do is call a repair technician.